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PRESSES, EXTRUSION (Also See Stretchers, Extrusion)

4500 Metric Ton, Schloeman, indirect extrusion press w/piercer, #10785

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4500 Metric Ton, Schloeman, indirect extrusion press w/piercer, #10785
MACHINE #10785

SPECIFICATIONS

-MANUFACTURER: SCHLOEMAN

-TYPE: INDIRECT OIL HYDRAULIC EXTRUSION PRESS
4 COLUMN DESIGN
-PRESS DESIGNED AND ORIGINALLY INSTALLED WITH

PIERCER BUT PIERCER HAS BEEN REMOVED AND PLACED

IN STORAGE

-CAPACITY: 4500 METRIC TONS

-FINISHED PRODUCT
CONFIGURATION: DIAMETERS GREATER THAN 1.625" (41.3mm) OR

EQUIVALENT SHAPE SIZES ARE PRODUCED IN STRAIGHT

LENGTHS AND ARE RUN OUT ON A WALKING BEAM

TRANSFER RACK.

DIAMETERS OF .250" TO 1.625" ARE PRODUCED IN COIL
FORM AND ARE WOUND IN BASKETS AND PLACED ON A
TURNSTILE. THE TURNSTILE DELIVERS THE COILS TO

THE PICKLING AREA AND COIL UNLOADING AREA.



INSTALLATION INCLUDES THE FOLLOWING:

(1) ELHAUS BILLET FURNACE
(2) AJAX INDUCTION MAGNATHERMIC UNITS
(1) BILLET TRANSFER SYSTEM
(1) EXTRUSION PRESS
(1) WALKING BEAM TRANSFER RACK FOR STRAIGHT LENGTHS
(1) COIL BASKET CONVEYOR SYSTEM

-(1)ELHAUS BILLET FURNACE

-TYPE: GAS FIRED RAPID HEATING WITH PREHEAT
ZONE AND CHAIN CONVEYOR
-TEMP: 850 DEGREES "C"

-ENTRY CONVEYOR: GRAVITY FEED WITH AIR OPERATED SINGLE PIECE

INDEXING
-SIZE: 6'-6"(1981mm) WIDE X 16'-6"(5029mm) LONG

-(2) AJAX MAGNATHERMIC INDUCTION HEATERS

-TYPE: INDUCTION HEATERS TO HEAT BILLETS BEYOND THE
TEMP PROVIDED BY THE ELHAUS FURNACE

-CAPACITY: 1100kw

-(1)BILLET TRANSFER SYSTEM

-TYPE: TRANSFERS BILLETS FROM BILLET FURNACE TO AND

THRU INDUCTION UNITS AND THEN TO TRANSFER BILLETS
TO PRESS. SYSTEM CAN ALSO BYPASS INDUCTION UNITS
AND DELIVER BILLETS DIRECTLY TO PRESS FROM BILLET
HEATER.

-(1)SCHLOEMAN EXTRUSION PRESS

-TYPE: OIL HYDRAULIC INDIRECT
4 COLUMN DESIGN
-CAPACITY: 4500 METRIC TON

-PIERCER: ORIGINALLY DESIGNED WITH PIERCER BUT PIERCER WAS

REMOVED AND IS IN STORAGE

-CONTAINER
-LENGTH: 63"(1600mm)
-BORE: 10 1/4"(260mm)

-BILLET SIZE
-DIAMETER: 10"(254mm) TO 16 1/2"(419mm)
-MAX LENGTH: 59"(1499mm)

-WORKING PRESSURE: 3,625 PSI
-EXTRUSION FORCE
MAIN RAM: 4,203 US TONS
-FORCE OF ADVANCE RAMS: 450 US TONS
-EXTRUSION FORCE RATING: 4,653 US TONS
-FORCE OF CONTAINER
SHIFTING: 450 US TONS
-EXTRUSION FORCE TOTAL: 5,103 US TONS

-EXTRUSION SPEED: INFINITELY VARIABLE UP TO APPROXIMATELY;
@ 4,203 US TONS EXT FORCE: 2.0 IN/SEC(50.8mm/SEC)
@ 4,653 US TONS EXT FORCE: 1.75 IN/SEC(44.5mm/SEC)
@ 5,103 US TONS EXT FORCE: 1.625 IN/SEC(41.3mm/SEC)

-PIERCING FORCE: 695 US TONS
-SHEAR FORCE: 112 US TONS

-STROKE OF MOVING
CROSSHEAD: 10.5'(3200mm)
-STROKE OF CONTAINER: 11.7'(3566mm)
-STROKE OF MANDREL: 5.1' (1554mm)
-STROKE OF SHEAR: 2.6' (792mm)

-DRIVE:
-DIRECT HP OIL PUMP DRIVE
-PUMP QUANTITY
-VARIABLE DELIVERY: 3
-CONSTANT DELIVERY: 3

-PUMP DATA (EACH PUMP)
-WORKING PRESSURE: 3,625 PSI
-DELIVERY VOLUME: 198 GAL/MIN
-DRIVING POWER: 300kw 870 RPM

-HP OIL ACCUMULATOR DRIVE TO FEED MANDREL STROKE AND PIERCER DEVICE
-PUMP QUANTITY: 1

-PUMP DATA
-WORKING PRESSURE: 4,640 PSI
-DELIVERY VOLUME: 4 GAL/MIN
-DRIVING POWER: 11kw 1,200 RPM

-HP ACCUMULATOR DATA
-WORKING PRESSURE: 4,640 PSI

-LP OIL ACCUMULATOR DRIVE TO FEED THE AUXILIARY, COIL & RUNOUT EQUIPMENT
-PUMP QUANTITY

-VARIABLE DELIVERY: 3

-PUMP DATA (EACH PUMP)
-WORKING PRESSURE: 1,450 PSI
-DELIVERY VOLUME: 47.55 GAL/MIN
-DRIVING POWER: 37kw 1,200 RPM

-LP OIL ACCUMULATORS
-QUANTITY: 5
-WORKING PRESSURE(EA): 1,450 PSI

-CIRCULATING PUMP TO CIRCULATE OIL THROUGH FILTER AND HEAT EXCHANGER
-PUMP QUANTITY: 1

-PUMP DATA
-WORKING PRESSURE: 72.5 PSI
-DELIVERY VOLUME: 290 GAL/MIN
-DRIVING POWER: 22kw 3600 RPM


-PRESS IS SUPPLIED WITH ELECTRICS AND OPERATION CONTROLS. ALSO SUPPLIED ARE

THE FULLY MECHANIZED BILLET AND DIE HOLDER OPERATIONS AND DISCARD PUSHOUT

DEVICE, CHUTE AND CONVEYOR, COOLING SYSTEM

-(1)WALKING BEAM TRANSFER RACK FOR STRAIGHT LENGTHS

-LENGTH: 165'-0" (50.3m)
-WIDTH: APPROXIMATELY 20'-0" (6.1m)

-(1)COIL BASKET TURNSTILE CONVEYOR SYSTEM

-LENGTH: APPROXIMATELY 140'-0" (42.7m)

-BACKETS (PALLETS)
-QUANTITY: APPROXIMATELY 40
-SIZE
-O.D.: 55.125" (1400mm)
-I.D.: 31.500" (800mm)
-HEIGHT: 18" (457mm)
-WEIGHT CAP: 838 LBS (381Kg)


**PRICE QUOTED IS EX-WORKS AS IS WHERE IS SUBJECT TO PRIOR SALE**

**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**

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